Custom Rigid Mailers

Custom Postal Boxes makes it simple for businesses to design and order custom boxes and affordable packaging online. Get quality custom mailer boxes, shipping boxes and more for any need you might have. With quick turnaround and low minimums, we’re a leading wholesale rigid mailers box manufacturer for a reason. We think outside the box and build packages so good, you won’t be able to contain yourself (pun intended). We offer free die and plates, custom design, a variety of sizes, and fast turnarounds for all of our clients.

Product Specification

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush


Custom Rigid Mailers: Lightweight, rigid mailers made with high quality, hand-sorted, recycled materials. This durable mailer protects your items in transit, developing your corporate image. Recycled content makes a positive contribution to environmental interests.
Rigid mailers can be used to ship a type of different items including photos, diplomas, and other documents. These mailers ship flat and keep their contents rigid to protect them from any possible breakage during shipment, including bending, folding or puncturing. Custom Rigid mailers are also known as photo mailers, document mailers, and no bend mailers.

Rigid Paperboard Mailers

Rigid paperboard mailers are designed to protect the items you do not want bent or damaged during transit. For mailing photos, documents, CD’s with or without a case & more.100% Recyclable – Made from 100% Recycled Material
Easy Tear Adhesive Rigid Chip Board Mailers are made to protect your photos, art, documents or product samples during shipping or mailing. They have an adhesive strip for fast and simple closing and easy tear tabs for quick opening. Custom Postal Boxes Rigid Mailers are Eco-friendly with a recycled fiber content of 60% to 70%.
White rigid chipboard mailers
Heavyweight (28 pt) and Lightweight (18 pt)options available
Easy tear adhesive strip for easy opening
Made from recycled content
Easy to Use – Custom Rigid Mailer stiffness allows for quick, easy product insertionVersatile – High durability cohesive self – seal provides a secure closure and speeds up a packaging operation. Tear tape in the flap facilitates easy opening
Premium Appearance – Handsome satin gold kraft has a premium image and provides an excellent surface for custom printing sizes Offered – Available in 7 sizes. Special sizes – quotations upon request. #4, #5, and #6 sizes are available upon request with a heavy-duty construction


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