pull out boxes

pull out boxes are drawer style boxes made from an outer sleeve and an inner tray that slides out to reveal the product, in the same way a matchbox opens. The sliding action slows the opening down and makes it feel deliberate, which is why the style is chosen for jewellery, chocolates, candles, cosmetics and gift sets where presentation matters as much as protection. Custom Postal Boxes produces pull out boxes to order in the UK, in custom sizes with free design support and free UK delivery.

How pull out boxes work and why the style endures

The construction is simple and satisfying. A rigid or sturdy card sleeve forms the outer shell, open at one or both ends, and a tray with raised sides slides inside it carrying the product. A ribbon pull, a thumb cut or a finger hole in the tray gives the customer something to draw the tray out with, so the box opens smoothly instead of being prised apart.

Where the drawer style works best

Flat and moderately sized products suit the format particularly well, since the tray gives them a framed presentation. Chocolatiers use segmented trays to present individual pieces in rows, jewellers use a cushioned insert to centre a single item, and candle and fragrance brands use the drawer to create a gift feel without ribbon or wrapping. The style also stacks neatly, which helps with retail display and with storage before packing.

Rigid and card versions compared

A rigid version uses thick board wrapped in printed paper, giving a firm, weighty box that customers tend to keep. A card version uses heavy folding board, arrives flat and costs less to store and transport, which suits larger runs and postal campaigns. Both open the same way, so the choice comes down to the feel you want, the value of the product and how the box will reach the customer.

Designing pull out boxes that slide properly

The whole experience depends on the fit between tray and sleeve. Too tight and the tray sticks, tears the sleeve or frustrates the customer. Too loose and the tray slides out in transit or rattles. Accurate sizing, the right board thickness and a small, controlled clearance between the two parts are what make the action feel smooth, and a physical sample is the only reliable way to judge it before a full run.

Inserts, printing and finishing touches

Inside the tray, a card insert with cut outs, a foam pad or a simple raised platform can hold the product at the height you want it seen. Printing often contrasts the two parts, for example a calm outer sleeve with a bold tray interior, so the colour change becomes part of the reveal. Foil, embossing and spot gloss work well on the sleeve, while a printed ribbon pull can carry a short message. See our custom drawer boxes and custom sleeve boxes for related formats, along with custom shoulder boxes for another layered reveal.

Ordering pull out boxes for retail, gifting and post

Tell us the product dimensions first, including any insert or cushion it needs, and whether the box will be sold in a shop, handed over as a gift or sent through the post. Postal use usually calls for an outer protective carton so the sleeve arrives unmarked, and that outer box can be sized to match. Retail use may allow a lighter specification, since the box travels less and is handled more gently.

• Measure the product with its insert or cushion in place.
• Decide whether the tray should open from one end or both ends.
• Choose a ribbon pull, thumb cut or finger hole for the opening.
• Approve a made sample and test the sliding action before production.

Pricing depends on size, board, print, inserts and quantity, so pull out boxes are quoted individually rather than sold from a fixed price list. Low minimum order quantities make the style practical for independent brands and limited gift ranges. Send your measurements through our contact page for a quote and mention how the boxes will be used, so the fit and board can be specified correctly.

pull out boxes FAQs

What is a pull out box?

A pull out box is a drawer style box with two parts, an outer sleeve and an inner tray. The tray slides out of the sleeve to reveal the product, often helped by a ribbon pull, a thumb cut or a finger hole in the end of the tray.

What products suit pull out boxes?

They suit flat or moderately sized products where presentation matters, including jewellery, chocolates, candles, fragrances, cosmetics, stationery and gift sets. Segmented or cushioned inserts can be added to hold individual items in a set arrangement.

Are pull out boxes strong enough for the post?

The boxes themselves are sturdy, but most brands place them inside a plain outer shipping carton for postal orders so the sleeve and tray arrive clean and unmarked. Tell us the box will be posted when you request a quote.

Can the sleeve and tray be different colours?

Yes. Because the sleeve and tray are made separately, they can carry different colours, print or finishes. A contrasting tray interior is a popular way to make the reveal feel like part of the design rather than an accident.

How do you make sure the tray slides smoothly?

By controlling the clearance between tray and sleeve for the board being used, and by making a physical sample for approval. Testing the sample with the real product inside is the surest way to confirm the action before the full run.